Industry 4.0 Digital Transformation Industrial IoT IT/OT conversion

Interconnect your industrial environment

OpenIIoT is a ground-breaking solution that is universally applicable to industrial environments, providing an open architecture that connects anything to everything within the enterprise despite its brand, type or age.

OpenIIoT is universally applicable to industrial environments and provides an open architecture that allows connecting anything to everything despite the brand or age.
 
With OpenIIoT you can bidirectionally interconnect existing machines, processes, systems, people, devices and products into a unified and intelligent architecture, enabling a future where your business processes are dynamic, efficient, and autonomous with a complete, real-time overview of your entire business operations. 

Real-time Control & Insight

OpenIIoT provides centralised control and insight across an entire enterprise, enabling full control, from web to planning, to production floor.

On-prem or in the Cloud

OpenIIoT could be deployed on-prem, hybrid, or in the cloud. OpenIIoT could even operate entirely separated from the internet, in an air-gaped network.

Cyber Secure by design

OpenIIoT was designed with Cyber Security in mind, facilitating all common cyber security principles. We support layering and segmentation out-of-the-box, modules run in isolated containers, and the OpenIIoT architecture allows for efficient securing & monitoring of all connections & data streams.

Vendor Independent

OpenIIoT is vendor independent, enabling you to connect systems from any brand, type or age.

How does it work?

OpenIIoT provides an Open and Real-Time Solution Architecture, based on the principles of Industrial IoT and Industry 4.0.

This cutting-edge architecture is fully modular with the central Data Hub at its heart. Each module fulfils a specific functionality, for example, data warehousing, data processing, predictive analytics, web-based user frontends, ERP connectors, and machine & device interfaces.

Each module communicates only via the central Data Hub, making all data and communication centrally accessible and manageable.

Modules can be implemented per use case, enabling step-wise scalability and continuous incremental improvements.

This way, by using the latest technologies, OpenIIoT simplifies IT/OT communication architectures, addresses major scalability capabilities, and enables consistent and enforceable cyber security principles.

Solution Architecture
Unified Name Space (UNS)

How about data?

All data is modelled according to OpenIIoT’s Unified Name Space (UNS) model which allows for vast scaling and virtually limitless addition of new systems, devices, sensors, and data sources without cluttering the system.

All data passing the Data Hub can be stored in the central OpenIIoT data stores, in a secure and auditable fashion. Of course, all data is yours and easily accessible for Data Ware Housing (DWH), analytics, reporting and many other uses.

This way, OpenIIoT eliminated the challenge of gathering data from across an enterprise. In fact, data is now centrally and securely available by default!

>50%

Improved Energy Efficiency

1% to 70%

Studies show that a 50% energy efficiency improvement is achievable when collecting & combining granular energy usage & process data with OpenIIoT.

>30%

Increase in OEE

2% to 80%

Studies show that a lasting 30% Overall Equipment Efficiency (OEE) improvement is realistic by capturing fine-grained process data for performance measurement and root cause analysis.

>50%

Raise in Productivity

3% to 200%

A staggering productivity increase of more than 100% is achievable by gathering data, insights & automating processes through digital integration via OpenIIoT.

>38%

Reduction of Waste

3% to 90%

Significant waste reduction can be realized with OpenIIoT, by connecting smart waste tracking sensors, combined with process data, to realize data-driven improvements.

>56%

Inventory Reduction

3% to 90%

Paperless processes & smart sensors help achieving more reliable, granular & real-time records of all inventory. This combined with predictive analytics make major improvements possible.

>60%

Cost of quality reduction

2% to 70%

Digital integration, use of predictive analytics, and automated testing could dramatically reduce the cost of quality.

“OpenIIoT brings the power of incremental digitalization across industrial enterprises”

How to start?

Start with a single use case that addresses a problem, like:

“Interconnecting production lines and the ERP and gather real-time insight and automate administrative processes.”

This use case could be easily addressed in a matter of weeks, by deploying OpenIIoT’s Data Hub and a handful of interface modules. The production lines and ERP are connected to the central Data Hub, from which point onward real-time insights are available, and administrative processes are automated and converted to paperless.

This first step realized a major improvement and laid the foundation for the next improvement. That is how OpenIIoT can be implemented in achievable steps.

Industries that implement OpenIIoT

Manufacturing

Warehousing

Logistics

Automotive

Building & Facilities

Ports

And any other business that wishes to innovate through digitalisation!

Imagine!

Imagine a business landscape transformed by the power of OpenIIoT – where the limitations of traditional production dissolve into a new era of efficiency, insight and innovation.

Envision your enterprise propelled by a system that breathes autonomy and dynamism into every process. Imagine assets intercommunicating, centrally orchestrated for optimal Performance against minimal Cost, Wear and Waste.

Sensors, real-time process data, and smart algorithms work in concert, ensuring that every piece of equipment is functioning at peak performance, significantly reducing unexpected breakdowns, and predicting maintenance before machinery falters.

Picture a production floor where custom orders are not just a possibility but a seamless reality. One-of products become a reality through digitally defined manufacturing and full systems integration.

Now, visualize a system that’s not just about production, processes and efficiency, but also harmonizes with your goals for business, sustainability and quality. Energy consumption and environmental impact are meticulously balanced against output, ensuring that your business isn’t just productive and highly profitable, but also responsible and sustainable.

This future isn’t a distant dream. It’s a reachable reality with OpenIIoT. It’s time to step into a world where your operations are not just a series of tasks but a symphony of efficiency and innovation. OpenIIoT is your conductor, transforming the complexity of production into a harmonious and intuitive masterpiece.

Embrace the future of business with OpenIIoT – where every process is an opportunity for excellence, every order a testament to efficiency & quality, and every production day a step towards a sustainable, profitable future.